Jaguar Garage - JAGUAR ENGINE REBUILD SPECIALISTS
Jaguar technician rebuilding an engine block

Jaguar Engine Specialists

JAGUAR ZSD-420 ENGINEREBUILD & REPLACEMENT

Specialist Jaguar ZSD-420 engine rebuilds and replacements, fitted across the X-Type 2.2D. Nationwide recovery, registration-based engine matching, 12-month unlimited-mileage warranty.

Rated Jaguar Engine Specialists - 1,800+ Engines Rebuilt

Specialist technicians with 10-15 years of experience

12 Month Unlimited-Mileage Warranty

Nationwide Recovery

Free Engine Matching by Registration

Fitted Across 1 Jaguar Model

Starting from

£1,900

Get a Fixed-Price Quote →
Call Our Specialists: 01268 944234
Jaguar engine on a workshop bench

Jaguar ZSD-420 Engine Specifications

Engine Code

ZSD-420 (Ford Duratorq / Puma family)

Manufacturer

Ford

Configuration

Inline-4 (I4)

Capacity

2.2L (2,198 cc)

Fuel

Diesel

Production Years

2008-2010

Used In

1 Jaguar model

Not sure if your Jaguar has this engine?

Enter your registration and we'll confirm.

Check My Engine →

Jaguar ZSD-420 Engine Rebuild Price

Jaguar engine components

Starting From

£1,900

The ZSD-420 sits on the 4-cylinder diesel rebuild tier. Exact price depends on condition and parts required - submit your reg for a fixed-price quote.

Get Your Fixed-Price Quote →

Jaguar ZSD-420 Applications - Every Model & Variant

Model

Variant

Generation

Chassis

Years

X-Type

2.2D

X400

X400

2008-2010

Not seeing your exact model?

Send us your registration and we'll confirm.

Send Us Your Registration →

Jaguar ZSD-420 Rebuild Components

Replaced as Standard

Replaced as Standard

  • Main bearings and connecting rod bearings
  • Complete gasket and seal set
  • Timing chain components where required
  • Oil filter housing gasket
Inspected and Measured

Inspected and Measured

  • Crankshaft
  • Cylinder head
  • Timing chain tensioners and guides
  • EGR valve and cooler
Inspected and Measured

Inspected and Measured

  • DPF components
  • Turbocharger
  • High-pressure fuel pump
  • Injectors
Application-Dependent

Application-Dependent

  • Vehicle-specific ancillaries

Components drawn directly from Master Engine Data File data. If your ZSD-420's exact ancillary set isn't covered above, we confirm the full scope once your engine is inspected - not guessed in advance.

OUR WORKSHOP

Jaguar
RECOVERY COLLECTION01

RECOVERY COLLECTION

STRIPPED ZSD-420 BLOCK02

STRIPPED ZSD-420 BLOCK

INTERNAL ENGINE WORK03

INTERNAL ENGINE WORK

TECHNICIANS AT WORK04

TECHNICIANS AT WORK

ENGINE TESTING (RIG)05

ENGINE TESTING (RIG)

COMPLETED & READY FOR REFIT06

COMPLETED & READY FOR REFIT

Real photos from our workshop - not stock imagery.

Jaguar

JAGUAR ZSD-420 ENGINE REBUILD PROCESS

1Diagnosis

We confirm your exact model, generation and assess the damage.

2Removal

Your engine is removed and brought into our workshop.

3Strip-Down

Every component is removed for individual inspection.

4Inspection

Crankshaft, cylinder head, timing chain and bearings are all checked.

5Machine Work

Any machining required is carried out to OEM tolerances.

6Component Replacement

Worn or damaged parts are replaced with updated OEM components.

7Reassembly

Your engine is rebuilt to original specification.

8Testing

Every rebuild is pressure-tested before refit.

9Refit

Your engine goes back into your Jaguar.

10Road Test

A full road test confirms everything's right before we hand your car back.

WHAT JAGUAR OWNERS SAY

Daniel R.

“Brilliant service from start to finish. My ZSD-420 runs better than it ever has. Honest advice, clear pricing and the team know their stuff.”

ZSD-420 Engine Rebuild

Mark T.

“They rebuilt my ZSD-420 engine with all the updated parts. No more rattling chains. Smooth process and great communication.”

ZSD-420 Engine Rebuild

Ryan P.

“Top lads, top job. Picked up and dropped off, engine rebuilt to an extremely high standard. 100% recommend.”

ZSD-420 Engine Rebuild

Steve B.

“Saved me thousands compared to a main dealer quote. Fantastic workmanship and my ZSD-420 is running perfectly.”

ZSD-420 Engine Rebuild

Tom H.

“From quote to collection couldn't fault them. Engine looks brand new inside. Warranty gives great peace of mind.”

ZSD-420 Engine Rebuild

WE COVER YOUREXACT VEHICLE

GB
FastAccurateNo Guesswork

WHY CHOOSE US FOR JAGUAR ZSD-420 REBUILDS

Engine matched using VIN or registration number

Genuine specialist workshop - not a broker

Specialist technicians with 10-15 years of experience

We don't swap your engine for an unknown used unit

Nationwide recovery, workshop rebuild

12 month unlimited-mileage warranty

All engine ancillaries serviced as part of the rebuild

Trade & public enquiries welcome

Dedicated advisor from quote to fit

EGR valve and injector seal wear are common on higher-mileage examples - we inspect both thoroughly during a rebuild

OUR MOST RECENTJAGUAR RECOVERIES & REBUILDS

Real vehicles brought into our workshop. Open bonnets, stripped blocks, and cars ready for collection - this is what genuine engine work looks like.

Jaguar X-Type

Jaguar X-Type

RECOVERY

Jaguar X-Type

Jaguar X-Type

DIAGNOSTICS

Jaguar X-Type

Jaguar X-Type

STRIPPED ENGINE

Jaguar X-Type

Jaguar X-Type

TIMING CHAIN REPLACEMENT

Jaguar X-Type

Jaguar X-Type

IN FOR REBUILD

Jaguar X-Type

Jaguar X-Type

REBUILD IN PROGRESS

HOW IT WORKS

1

SEND YOURREGISTRATION

2

RECEIVE YOURFIXED-PRICE QUOTE

3

WE RECOVERYOUR CAR

4

REBUILD &REFIT

Most cars are recovered within a few hours of booking. Most rebuilds are completed within 3-5 working days.

Workshop slots fill up fast - book your recovery today.

Jaguar

ABOUT THE

JAGUAR ZSD-420 ENGINE

The ZSD-420 is a Ford-sourced 2.2-litre diesel inline-four engine, fitted to the Jaguar X-Type during the final years of its production run. It's part of Ford's Duratorq / Puma engine family, used across multiple Ford and Jaguar applications from 2008 onward. In the Jaguar X-Type, the ZSD-420 appeared from 2008 through to the model's discontinuation in 2010, offering diesel buyers a more modern option alongside the earlier 2.0-litre diesel units.

Jaguar engine on a workshop table

JAGUAR ZSD-420

APPLICATIONS BY MODEL

Classic Jaguar saloon in a dark showroom

Across the X-Type, the ZSD-420 was fitted to the 2.2D variant during the final two years of production (2008-2010). The X-Type, based on the Ford Mondeo platform, shared its diesel engines with Ford's wider Duratorq family, with the 2.2-litre unit offering more torque and refinement than the earlier 2.0-litre diesel option.

JAGUAR ZSD-420

ENGINE COMPATIBILITY

Because the ZSD-420 was only fitted to one Jaguar model in a single generation, the X-Type X400 (2008-2010), compatibility is relatively straightforward compared to engines spanning multiple models and generations. That said, we still match by registration/VIN to confirm your exact specification before any rebuild or replacement work begins.

Jaguar engine confirmed against a registration plate

MODEL

Confirm your exact model and variant.

GENERATION

Identify the correct generation (X400).

DRIVETRAIN

Drivetrain and ancillary specification.

CONFIRMED BY REGISTRATION

We confirm by registration/VIN before quoting or supplying anything.

Jaguar ZSD-420

Applications We Work On

Classic Jaguar saloon in a dark garage

ZSD-420 in the X-Type (X400, 2008-2010)

The ZSD-420 in the X-Type 2.2D is one of the applications we work on regularly. The X-Type's final years saw this 2.2-litre diesel option introduced alongside the existing 2.0-litre diesel - and it's the engine we see more often when an X-Type diesel comes in for a rebuild. Symptoms That Justify Inspection The following symptoms don't automatically mean the ZSD-420 requires a rebuild. Proper diagnosis comes first. Rough idle (EGR issues) Loss of power (injector or DPF issues) Starting issues (injectors) Warning lights Excessive smoke

Starting from:

£1,900

MODEL

Jaguar X-Type X400

ENGINE

ZSD-420 2.2L

YEAR

2008 - 2010

STARTING FROM

£1,900

Not seeing your exact model above? Send us your registration and we'll confirm your exact spec.

Jaguar

OUR WORKSHOP VIEW OF

THE JAGUAR ZSD-420

Built, rebuilt and tested by engineers who work on Jaguar engines every day.

Here's our practical view of the ZSD-420 across its X-Type X400 application.

Jaguar engine on a steel workshop table

APPLICATIONS WE SEE:

The ZSD-420 is a single-application engine for us - the Jaguar X-Type 2.2D, produced from 2008 to 2010.

WHAT WE REPLACE:

Main bearings, connecting rod bearings, gaskets and seals, and timing chain components where required. EGR valve and cooler, DPF components, turbocharger, high-pressure fuel pump, and injectors are all inspected and measured.

KNOWN ISSUES:

EGR valve clogging is common on higher-mileage examples. Injector seal problems are also common. DPF clogging can occur with short-trip or urban use.

i

ZSD-420 REBUILD INFORMATION

Typical rebuild scope:

A TYPICAL

JAGUAR ZSD-420 REBUILD

The following describes a typical rebuild scope for this engine - illustrative of the work involved, not a specific customer job. Real case studies from our own completed work will replace this section once available.

INSPECTION & STRIP-DOWN01

INSPECTION & STRIP-DOWN

Careful inspection of the crankshaft, cylinder head, and timing chain components during strip-down.

COMPONENT REPLACEMENT02

COMPONENT REPLACEMENT

Main bearings, connecting rod bearings, gaskets, seals, and timing chain components replaced as required.

QUALITY CHECKS03

QUALITY CHECKS

All major rotating assemblies, oil pump, and cooling system components inspected for long-term reliability.

Typical Scope:

Main bearings, connecting rod bearings, gaskets and seals, and timing chain components where required. EGR valve and cooler, DPF components, turbocharger, high-pressure fuel pump, and injectors are all inspected and measured.

Starting From:

£1,900

Jaguar

Jaguar ZSD-420

ENGINE REBUILD COST

Jaguar engine on a steel workshop table

A Jaguar ZSD-420 engine rebuild starts from £1,900.

A full replacement engine and fitting service is also available. Exact pricing depends on the condition of your existing engine and the parts required - submit your registration for a fixed-price quote within 30 minutes.

Starting From

£1,900

Submit your registration

Get a fixed-price quote within 30 minutes.

MODEL

Jaguar X-Type X400

ENGINE

ZSD-420 2.2L

YEAR

2008 - 2010

STARTING FROM

£1,900

JAGUAR ZSD-420 REBUILD VS REPLACEMENT VS USED

Rebuilding Your ZSD-420 Engine

Most engine suppliers sell you a used engine of unknown history and hope it matches. We rebuild the engine your Jaguar already has instead - strip it down, pressure-test it, and replace every worn or damaged component with updated OEM parts. You get a near-new engine with a 12-month unlimited-mileage warranty, without the compatibility risk of an unknown used unit.

  • Strip down & inspect
  • Pressure-test
  • Replace worn components
  • 12-month unlimited-mileage warranty

Replacement ZSD-420 Engines

If your existing engine is beyond economical repair, we also offer full engine replacement and fitting - sourced and fitted by our team, with the same 12-month unlimited-mileage warranty.

  • Supplied & fitted by our team
  • OEM quality
  • 12-month unlimited-mileage warranty

Used ZSD-420 Engines

In some cases, a matched low-mileage used engine is the right call - particularly if you need your car back on the road quickly and your existing engine's damage is extensive. We can source and fit these too, though most owners who ask about used engines end up choosing a rebuild once they understand the history risk a used unit carries. Enter your reg below and we'll talk you through both options honestly.

  • Low-mileage units
  • Quick turnaround
  • Condition risk - we advise honestly
Ask About Your Options →

Enter your registration and we’ll talk you through both options honestly.

Reconditioned, Refurbished or Remanufactured?

JAGUAR ZSD-420 RECONDITIONED ENGINES

"Reconditioned" is the term many owners search for when they mean the same thing as a rebuild - a full strip-down, inspection, and replacement of worn parts rather than a straight swap. If that's what you're after, our rebuild service is exactly that.

→ Our rebuild service is exactly that.

JAGUAR ZSD-420 REFURBISHED ENGINES

"Refurbished" often describes the same process from a different angle - restoring your existing engine to full working condition rather than replacing it outright. Our rebuild covers this.

→ Our rebuild service covers this.

JAGUAR ZSD-420 REMANUFACTURED ENGINES

Some owners specifically search for a "remanufactured" engine, expecting a unit rebuilt to original specification with updated components. That's consistent with what our rebuild service delivers. Jaguar ZSD-420 Reconditioned / Refurbished / Remanufactured / Rebuilt - Terminology Explained Rebuilt: Existing engine stripped, inspected and rebuilt to original specification. Reconditioned: Broad industry term; we define our rebuild as a full strip and rebuild. Remanufactured: Usually implies a defined restoration process; our rebuild meets this standard. Used: Existing engine from another vehicle; we can source and fit these. What Jaguar Garage Means by "Rebuild": Full strip-down, inspection, measurement, machining where required, replacement of worn components, reassembly, testing, and refit - with a 12-month unlimited-mileage warranty.

→ That’s consistent with what our rebuild service delivers.

Jaguar

FREQUENTLY ASKED QUESTIONS

GET YOUR FREE

JAGUAR ZSD-420FIXED-PRICE QUOTE

FIXED PRICE

Transparent quotes with no hidden extras.

12-MONTH WARRANTY

Unlimited mileage for total peace of mind.

QUICK RESPONSE

Most quotes returned within 30 minutes during working hours.

Most quotes returned within 30 minutes during working hours.