Jaguar Garage - JAGUAR ENGINE REBUILD SPECIALISTS
Jaguar technician rebuilding an engine block

Jaguar Engine Specialists

JAGUAR AJ200D ENGINEREBUILD & REPLACEMENT

Specialist Jaguar AJ200D engine rebuilds and replacements, fitted across E-Pace, F-Pace and XE. Nationwide recovery, registration-based engine matching, 12-month unlimited-mileage warranty.

Rated Jaguar Engine Specialists - 1,800+ Engines Rebuilt

Specialist technicians with 10-15 years of experience

12 Month Unlimited-Mileage Warranty

Nationwide Recovery

Free Engine Matching by Registration

Fitted Across 3 Jaguar Models

Starting from

£2,000

Get a Fixed-Price Quote →
Call Our Specialists: 01268 944234
Jaguar engine on a workshop bench

Jaguar AJ200D Engine Specifications

Engine Code

AJ200D

Manufacturer

Jaguar Land Rover (Ingenium family)

Configuration

Inline-4 (I4)

Capacity

2.0L (1,999 cc)

Fuel

Diesel

Production Years

2015-present

Used In

3 Jaguar models

Not sure if your Jaguar has this engine?

Enter your registration and we'll confirm.

Check My Engine →

Jaguar AJ200D Engine Rebuild Price

Jaguar engine components

Starting From

£2,000

The AJ200D sits on the 4-cylinder diesel rebuild tier. Exact price depends on condition and parts required - submit your reg for a fixed-price quote.

Get Your Fixed-Price Quote →

Jaguar AJ200D Applications - Every Model & Variant

Model

Variant

Generation

Chassis

Years

Powertrain Sub-type

E-Pace

D150, D165, D180, D200

X540

X540

2017-present

Diesel

F-Pace

D165, D180, D200

X761

X761

2016-present

Diesel

XE

D150, D180, D200

X760

X760

2015-present

Diesel

Not seeing your exact model?

Send us your registration and we'll confirm.

Send Us Your Registration →

Jaguar AJ200D Rebuild Components

Replaced as Standard

Replaced as Standard

  • Main bearings and connecting rod bearings
  • Complete gasket and seal set
  • Timing chain components where required - critical known issue
  • Balance shaft bearings - critical known issue
  • Oil filter housing gasket
Inspected and Measured

Inspected and Measured

  • Crankshaft
  • Cylinder head
  • Timing chain tensioners and guides
  • Balance shaft bearings
Inspected and Measured

Inspected and Measured

  • EGR valve and cooler
  • DPF components
  • Turbocharger
  • High-pressure fuel pump
  • PCV system
Application-Dependent

Application-Dependent

  • Vehicle-specific ancillaries
  • Single vs twin-turbo variants

Components drawn directly from Jaguar Master Engine Data File. If your AJ200D's exact ancillary set isn't covered above, we confirm the full scope once your engine is inspected - not guessed in advance.

OUR WORKSHOP

Jaguar
RECOVERY COLLECTION01

RECOVERY COLLECTION

STRIPPED AJ200D BLOCK02

STRIPPED AJ200D BLOCK

INTERNAL ENGINE WORK03

INTERNAL ENGINE WORK

TECHNICIANS AT WORK04

TECHNICIANS AT WORK

ENGINE TESTING (RIG)05

ENGINE TESTING (RIG)

COMPLETED & READY FOR REFIT06

COMPLETED & READY FOR REFIT

Real photos from our workshop - not stock imagery.

Jaguar

JAGUAR AJ200D ENGINE REBUILD PROCESS

1Diagnosis

We confirm your exact model, generation and assess the damage.

2Removal

Your engine is removed and brought into our workshop.

3Strip-Down

Every component is removed for individual inspection.

4Inspection

Crankshaft, cylinder head, timing chain and bearings are all checked.

5Machine Work

Any machining required is carried out to OEM tolerances.

6Component Replacement

Worn or damaged parts are replaced with updated OEM components.

7Reassembly

Your engine is rebuilt to original specification.

8Testing

Every rebuild is pressure-tested before refit.

9Refit

Your engine goes back into your Jaguar.

10Road Test

A full road test confirms everything's right before we hand your car back.

WHAT JAGUAR OWNERS SAY

Daniel R.

“Brilliant service from start to finish. My AJ200D runs better than it ever has. Honest advice, clear pricing and the team know their stuff.”

AJ200D Engine Rebuild

Mark T.

“They rebuilt my AJ200D engine with all the updated parts. No more rattling chains. Smooth process and great communication.”

AJ200D Engine Rebuild

Ryan P.

“Top lads, top job. Picked up and dropped off, engine rebuilt to an extremely high standard. 100% recommend.”

AJ200D Engine Rebuild

Steve B.

“Saved me thousands compared to a main dealer quote. Fantastic workmanship and my AJ200D is running perfectly.”

AJ200D Engine Rebuild

Tom H.

“From quote to collection couldn't fault them. Engine looks brand new inside. Warranty gives great peace of mind.”

AJ200D Engine Rebuild

WE COVER YOUREXACT VEHICLE

GB
FastAccurateNo Guesswork

WHY CHOOSE US FOR JAGUAR AJ200D REBUILDS

Engine matched using VIN or registration number

Genuine specialist workshop - not a broker

Specialist technicians with 10-15 years of experience

We don't swap your engine for an unknown used unit

Nationwide recovery, workshop rebuild

12 month unlimited-mileage warranty

All engine ancillaries serviced as part of the rebuild

Trade & public enquiries welcome

Dedicated advisor from quote to fit

We inspect timing chain and balance shaft components on every rebuild

OUR MOST RECENTJAGUAR RECOVERIES & REBUILDS

Real vehicles brought into our workshop. Open bonnets, stripped blocks, and cars ready for collection - this is what genuine engine work looks like.

Jaguar E-Pace

Jaguar E-Pace

RECOVERY

Jaguar F-Pace

Jaguar F-Pace

DIAGNOSTICS

Jaguar XE

Jaguar XE

STRIPPED ENGINE

Jaguar E-Pace

Jaguar E-Pace

TIMING CHAIN REPLACEMENT

Jaguar F-Pace

Jaguar F-Pace

IN FOR REBUILD

Jaguar XE

Jaguar XE

REBUILD IN PROGRESS

HOW IT WORKS

1

SEND YOURREGISTRATION

2

RECEIVE YOURFIXED-PRICE QUOTE

3

WE RECOVERYOUR CAR

4

REBUILD &REFIT

Most cars are recovered within a few hours of booking. Most rebuilds are completed within 3-5 working days.

Workshop slots fill up fast - book your recovery today.

Jaguar

ABOUT THE

JAGUAR AJ200D ENGINE

The AJ200D is Jaguar Land Rover's 2.0-litre four-cylinder diesel engine from the Ingenium family, in production since 2015. It's fitted across Jaguar's modern range in the E-Pace, F-Pace and XE, with power outputs ranging from 150 to 200 hp depending on variant and whether single or twin-turbo configuration is fitted. The engine is also used across Land Rover's range in various applications.

Jaguar engine on a workshop table

JAGUAR AJ200D

APPLICATIONS BY MODEL

Classic Jaguar saloon in a dark showroom

Across the XE, the AJ200D has powered the D150, D180 and D200 variants (X760, 2015-present). The F-Pace carries it in D165, D180 and D200 form (X761, 2016-present). The E-Pace uses it across the D150, D165, D180 and D200 variants (X540, 2017-present). We work on all three applications regularly, with single and twin-turbo configurations accounted for once your exact model and year are confirmed.

JAGUAR AJ200D

ENGINE COMPATIBILITY

Registration/VIN matching is required - early vs late production variants differ (improvements were made from 2019 onwards). Single vs twin-turbo variants also differ significantly in ancillary configuration. Before we quote or supply anything, we confirm your exact vehicle.

Jaguar engine confirmed against a registration plate

MODEL

Confirm your exact model and variant.

GENERATION

Identify the correct generation (X540, X761, X760).

DRIVETRAIN

Drivetrain and ancillary specification.

CONFIRMED BY REGISTRATION

We confirm by registration/VIN before quoting or supplying anything.

Jaguar AJ200D

Applications We Work On

Classic Jaguar saloon in a dark garage

AJ200D in the E-Pace (X540, 2017-present)

The AJ200D in the E-Pace is one of the applications we work on regularly, across D150, D165, D180 and D200 variants.

Starting from:

£2,000

AJ200D in the F-Pace (X761, 2016-present)

The AJ200D in the F-Pace is one of the applications we work on regularly, across D165, D180 and D200 variants.

Starting from:

£2,000

AJ200D in the XE (X760, 2015-present)

The AJ200D in the XE is one of the applications we work on regularly, across D150, D180 and D200 variants. Jaguar AJ200D by Powertrain Variant Single-Turbo AJ200D Applications: D150, D165, D180 variants across E-Pace, F-Pace and XE. Standard rebuild scope - timing chain, balance shaft bearings, gaskets. Twin-Turbo AJ200D Applications: D200 variants across E-Pace, F-Pace and XE. Twin-turbo applications carry additional ancillary components we account for during a rebuild.

Starting from:

£2,000

MODEL

Jaguar E-Pace X540

ENGINE

AJ200D 2.0L

YEAR

2017 - present

STARTING FROM

£2,000

Not seeing your exact model above? Send us your registration and we'll confirm your exact spec.

Jaguar

OUR WORKSHOP VIEW OF

THE JAGUAR AJ200D

Built, rebuilt and tested by engineers who work on Jaguar engines every day.

Here's our practical view of the AJ200D across its E-Pace X540, F-Pace X761, XE X760 applications.

Jaguar engine on a steel workshop table

APPLICATIONS WE SEE:

The AJ200D is fitted across three Jaguar models - the E-Pace, F-Pace and XE - with single and twin-turbo variants across the range.

WHAT WE REPLACE:

Timing chain components, balance shaft bearings, main bearings, connecting rod bearings, and all gaskets and seals as standard on every rebuild.

KNOWN ISSUES:

Timing chain stretch is a confirmed pattern on this engine - a metallic rattle on cold start is often the first clue. Balance shaft bearing wear is also documented, particularly on first years of production. We inspect both thoroughly on every rebuild. Oil dilution from DPF regeneration cycles and EGR valve clogging are also confirmed issues on higher-mileage examples.

i

AJ200D REBUILD INFORMATION

Typical rebuild scope:

BearingsGasketsSealsTiming chain components

A TYPICAL

JAGUAR AJ200D REBUILD

The following describes a typical rebuild scope for this engine - illustrative of the work involved, not a specific customer job. Real case studies from our own completed work will replace this section once available.

The AJ200D's timing chain is a known critical wear point - we inspect it thoroughly on every rebuild. Balance shaft bearing wear is a well-documented issue on early Ingenium diesels, particularly on first years of production, and we inspect these bearings as standard. DPF regeneration cycles are also accounted for, as oil dilution from regeneration is a known issue on higher-mileage examples.

INSPECTION & STRIP-DOWN01

INSPECTION & STRIP-DOWN

Careful inspection of the crankshaft, cylinder head, and timing chain components during strip-down.

COMPONENT REPLACEMENT02

COMPONENT REPLACEMENT

Main bearings, connecting rod bearings, gaskets, seals, and timing chain components replaced as required.

QUALITY CHECKS03

QUALITY CHECKS

All major rotating assemblies, oil pump, and cooling system components inspected for long-term reliability.

Typical Scope:

Timing chain components, balance shaft bearings, main bearings, connecting rod bearings, gaskets and seals

Starting From:

£2,000

Jaguar

Jaguar AJ200D

ENGINE REBUILD COST

Jaguar engine on a steel workshop table

A Jaguar AJ200D engine rebuild starts from £2,000, regardless of which of the three models it's fitted to - the price tier is set by the engine, not the badge on the boot.

A full replacement engine and fitting service is also available. Exact pricing depends on the condition of your existing engine and the parts required - submit your registration for a fixed-price quote within 30 minutes.

Starting From

£2,000

Submit your registration

Get a fixed-price quote within 30 minutes.

MODEL

Jaguar E-Pace X540

ENGINE

AJ200D 2.0L

YEAR

2017 - present

STARTING FROM

£2,000

JAGUAR AJ200D REBUILD VS REPLACEMENT VS USED

Rebuilding Your AJ200D Engine

Most engine suppliers sell you a used engine of unknown history and hope it matches. We rebuild the engine your Jaguar already has instead - strip it down, pressure-test it, and replace every worn or damaged component with updated OEM parts. You get a near-new engine with a 12-month unlimited-mileage warranty, without the compatibility risk of an unknown used unit. This is the option most AJ200D owners choose, and it's the one we'd recommend for most situations.

  • Strip down & inspect
  • Pressure-test
  • Replace worn components
  • 12-month unlimited-mileage warranty

Replacement AJ200D Engines

If your existing engine is beyond economical repair, we also offer full engine replacement and fitting - sourced and fitted by our team, with the same 12-month unlimited-mileage warranty.

  • Supplied & fitted by our team
  • OEM quality
  • 12-month unlimited-mileage warranty

Used AJ200D Engines

In some cases, a matched low-mileage used engine is the right call - particularly if you need your car back on the road quickly and your existing engine's damage is extensive. We can source and fit these too, though most owners who ask about used engines end up choosing a rebuild once they understand the compatibility risk a used unit carries, especially given how many different AJ200D variants exist across the Jaguar range. Enter your reg below and we'll talk you through both options honestly.

  • Low-mileage units
  • Quick turnaround
  • Condition risk - we advise honestly
Ask About Your Options →

Enter your registration and we’ll talk you through both options honestly.

Reconditioned, Refurbished or Remanufactured?

JAGUAR AJ200D RECONDITIONED ENGINES

"Reconditioned" is the term many owners search for when they mean the same thing as a rebuild - a full strip-down, inspection, and replacement of worn parts rather than a straight swap. If that's what you're after, our rebuild service is exactly that.

→ Our rebuild service is exactly that.

JAGUAR AJ200D REFURBISHED ENGINES

"Refurbished" often describes the same process from a different angle - restoring your existing engine to full working condition rather than replacing it outright. Our rebuild covers this.

→ Our rebuild service covers this.

JAGUAR AJ200D REMANUFACTURED ENGINES

Some owners specifically search for a "remanufactured" engine, expecting a unit rebuilt to original specification with updated components. That's consistent with what our rebuild service delivers, regardless of which of the three AJ200D-equipped models you drive. Terminology Explained: Rebuilt: Existing engine stripped, inspected and rebuilt to original specification. Reconditioned: Broad industry term; we define our rebuild as a full strip and rebuild. Remanufactured: Usually implies a defined restoration process; our rebuild meets this standard. Used: Existing engine from another vehicle; we can source and fit these. What Jaguar Garage Means by "Rebuild": Full strip-down, inspection, measurement, machining where required, replacement of worn components, reassembly, testing, and refit - with a 12-month unlimited-mileage warranty.

→ That’s consistent with what our rebuild service delivers.

Jaguar

FREQUENTLY ASKED QUESTIONS

GET YOUR FREE

JAGUAR AJ200DFIXED-PRICE QUOTE

FIXED PRICE

Transparent quotes with no hidden extras.

12-MONTH WARRANTY

Unlimited mileage for total peace of mind.

QUICK RESPONSE

Most quotes returned within 30 minutes during working hours.

Most quotes returned within 30 minutes during working hours.